1986 Intruder: How to fix stuck gear?

1986 Intruder: How to Fix Stuck Gear

1986 Intruder: How to Fix Stuck Gear

If you own a 1986 Intruder motorcycle and are encountering issues with a stuck gear, it is important to address the problem promptly. Riding a bike with a stuck gear can be dangerous and may result in further damage to the transmission system. In this article, we will guide you through the steps to fix a stuck gear in your 1986 Intruder, ensuring a smooth and safe riding experience.

Step 1: Safety First

Before attempting to fix a stuck gear, always remember to prioritize your safety. Park your motorcycle on a level surface, ensuring it is stable and secure. It is recommended to wear appropriate safety gear, including gloves and eyewear, throughout the troubleshooting process.

Step 2: Determine the Cause

The next step is to identify the possible cause behind the stuck gear. Several factors can contribute to this issue, such as worn-out clutch plates, damaged shifting forks, or loose gear linkage. By determining the root cause, you can narrow down the necessary repairs and save time.

Step 3: Inspect the Clutch System

In many cases, a stuck gear can be attributed to problems within the clutch system. Start by checking the clutch cable for any signs of wear, fraying, or misalignment. Ensure that the clutch lever operates smoothly and returns to its original position. If any issues are detected, replace or adjust the clutch cable accordingly.

Next, verify the condition of the clutch plates. Examine them for signs of excessive wear, warping, or glazing. If the plates are worn out or damaged, it is recommended to replace the entire clutch assembly to ensure optimal performance.

Step 4: Assess the Shifting Forks

Another common cause of a stuck gear is a damaged shifting fork. Inspect the shifting forks for any signs of bending, misalignment, or wear. If any visual discrepancies are found, it may be necessary to replace the shifting fork to resolve the issue. Consult your motorcycle's manual or seek professional assistance for a proper fork replacement.

Step 5: Check Gear Linkage

Loose or misaligned gear linkage can also result in a stuck gear. Take a close look at the gear linkage system, including the connecting rods and levers. Ensure that all parts are properly tightened and correctly aligned. If any components are loose or damaged, replace or repair them as necessary.

Step 6: Lubrication and Maintenance

Regular lubrication and maintenance play a crucial role in maintaining the optimal functioning of your motorcycle's transmission system. Ensure that all moving parts, such as the gear shift mechanism and clutch assembly, are adequately lubricated with suitable motorcycle-specific lubricants. Additionally, it is advisable to perform routine maintenance tasks, such as oil changes and filter replacements, to keep your bike in top condition.

Step 7: Test the Repairs

After performing the necessary repairs and adjustments, it is important to test the gear shifting operation before taking your 1986 Intruder on the road. With the bike on a stand or jacked up, shift through all gears to ensure smooth transitions and no signs of sticking or resistance. If everything appears to be working correctly, you are now ready to enjoy your motorcycle again.

Conclusion

Fixing a stuck gear in your 1986 Intruder requires a systematic approach that addresses the possible causes behind the issue. By following the steps outlined in this article and ensuring regular maintenance, you can effectively resolve the stuck gear problem and enjoy a seamless riding experience on your Intruder motorcycle. If you encounter difficulties during the repair process or are unsure about any step, it is recommended to consult a professional motorcycle mechanic for assistance.